Successful cases of manganese mining industry
Manganese ball drying line
Technical specifications and parameters of manganese ball drying line:
1.1 Contour size of manganese ball drying line: the total length of the line is 13.2 meters, the inner width is 1000mm, the outer width is 1600mm, and the total height is 1690mm (excluding the motor);
The feeding part is 1200mm long, and the drying part is 16000mm long.The height from bottom to mesh belt is 1100mm;
The frame is made of 2.0mm cold-rolled steel plate, the shell is made of high-temperature electrostatic spraying (non-ordinary paint), corrosion resistant and easy to clean.
1.2 Manganese ball drying parts: total length of 12000 mm, is divided into six period of furnace chamber, each section in 2 meters, the tank material USES 1.5 mm thick SUS #304 mirror stainless steel plate production, furnace chamber total height of 490 mm, inlet net height 150 mm, set the adjustable dampers in and out of the mouth, spread among 150 mm thick high temperature insulation silicate rock wool,mesh belt at the bottom of the insulating layer, prevent dust from entering the conveyor belt, the furnace outside is not hot.furnace.Under the condition of the indoor
Top is equipped with air inlet and exhaust valve, which can adjust the indoor air flow and make the temperature more even.
The side of the cover is equipped with a handle, which is convenient for lifting and opening the cover and cleaning and maintenance in the furnace.
Under the condition of the indoor temperature of 30 degrees, furnace shell surface temperature does not exceed 65 ℃, with the exception of furnace cover the joint.
1.3 Electrical parts of manganese ball drying line: power supply 380V, three-phase five-wire system, power 270KW, frequency control with 3P Taiwan adeli inverter,
1 Taiwan yongkun 2.2kw gear reducer, speed ratio 1:200, transmission gear and transmission chain, transmission speed from 0.2 to 2 m/min adjustable at will.
Emergency stop button at front and rear to ensure safety.
1.4 Manganese ball drying line heating parts: built-in Taiwan stainless steel plate fin heat pipes are distribution in the furnace chamber, on both sides of each section at the top of the furnace chamber is equipped with imported Taiwan yong yuan 1.5 KW wind motor 2 sets, with 12 inches of wind turbines on top of a furnace chamber, each equipped with independent control system, has the wind duct, three sides circulation forced wind, big air volume at the top of the furnace chamber inlet and vent valve, adjustable size of in and out of the intake air flow, make the furnace temperature is uniform.
1.5 The control part of manganese ball drying line: adopt Japanese omron microcomputer intelligent digital temperature controller, equipped with PV and SV digital display window, adopt module continuous buffer type output control heater, with independent control system, adopt Taiwan taisi high power thyristor output.Subverts the traditional zero passage trigger when large current instantaneous impact, large fluctuations in temperature control, etc, can make the stable output current linear change and temperature control effect is more stable, more excellent performance, size (according to the error of temperature automatically adjust the size of the output power) make more precise temperature, at room temperature to 250 ℃ in arbitrary adjustable, features of PID in self-tuning calculus power control, automatic constant temperature and overtemperature alarm, leakage protection, motor overload protection function;Other control circuits are controlled by schneider or omron.
1.6 mn ball transmission parts: drying stuff stainless steel mesh belt, mesh belt is 201 # material, drive chain USES 10 double pitch big ball chain, mesh belt between every 127 mm wear has a diameter of 16 mm stainless steel round steel as the mesh belt reinforcement, network distance of 10 mm x 15 mm x 1.5 mm, in both the upper and the lower tunnel furnace chain dragging an axle, both front and rear the active and passive rollers, it is advantageous to the mesh belt is not easy to run and scraped the girder.
The chain pitch is 63.5mm and the chain guide is provided on both sides.The head and tail of the machine is equipped with an adjustable large roller to prevent
the running edge of the mesh belt from scratching its products.