Composite materials, a successful case in the new material industry
Carbon fiber composites UV line
ⅠMain technical parameters of UV line of carbon fiber composites
1、External dimension (about) : the total length is 13,000 * total width is 1540* total height is 1800mm, the feed width of the product is 800mm (effective width), and the feed height is 650mm which is can be adjustable.The feeding zone length is 2000mm, the leveling zone length is 4000mm, divided into 2 sections, each section is 2000mm, UV zone length is 2500mm, the discharging zone length is 2000mm, the discharge port is installed shading curtain, the UV zone is installed in front and rear of the furnace cover, the furnace cover is installed with 0.37kw exhaust fan and the filter.
2、UV light source: imported parma halogen lamp;Wavelength =365nm, 6 sets in total, 4 sets of surface irradiation (9KW) ' 2 sets of lateral irradiation (5.6kw);Adopt non - polar dimming control.
3、Curing method: multi-surface irradiation;
4、Power source: three-phase five-wire system,380V,50HZ;
5、Drying temperature: room temperature to 100 ℃ is adjustable;
6、Gross power:55KW。
Ⅱ The UV - line furnace structure characteristics of carbon fiber composites
1、Shell material: it is made of 2mm thick Q235 cold-rolled steel sheet (with best strength, plasticity and welding comprehensive performance), which is bent and welded.
2、Surface treatment: surface grinding, polishing and phosphating (can increase corrosion resistance of metal and adhesion of paint);
High temperature spray (large corrugated) to prevent rust and corrosion.The color is "computer grey".
3、UV line undercarriage: made of stainless steel flat through material to maintain the bearing strength of each internal and external surface of the furnace and prevent furnace deformation.
Bottom cover plate to prevent dust from entering;
4、Sealing material: the sealing strip adopts "3M" amus adhesive, which can effectively shield the light and enhance the sealing effect.
5、Drying and ventilation device: the upper cover of the furnace is provided with an air inlet and an air outlet with a regulating valve.Φ 90 mm diameter, adjustable air flow,make the furnace temperature is uniform.
6、Transmission part: the conveyor belt adopts 38.1mm-long dual-pitch stainless steel folding conveyor belt, the chain plate adopts 1.5mm thick stainless steel bending, the chain plate is fixed on the chain bending plate, 0.75kw Taiwan yongkun gear reduction motor is adopted, and 1P adeli frequency converter is equipped, the transmission speed is 0.2-9m/min adjustable.
7、The moving foot cup: install the foot cup at the bottom to facilitate the UV machine to move and adjust the height.
Ⅲ The UV line control system of carbon fiber composites
1、Dry air motor: adopt Taiwan adeli 0.75kw air motor;
2、Wind wheel: 10.5-inch multi-wing wind wheel;
3、Drying radiation heating: medium wave infrared heating tube is adopted to control heating;
4、Independent electric cabinet: separate electric cabinet for furnace body;
5、Temperature sensor: omron 3-meter standard, k-type thermocouple;
6、Audible and visual alarm: alarm lamp with buzzer.
Ⅳ Environmental conditions of UV line of carbon fiber composites
1、Environmental temperature:-5℃~40℃
2、ower:AC380V±10%,50Hz three-phase five-wire system。